EVs vs. Conventional Cars: A Full Lifecycle Emission Analysis

BE desk

Pollution Created by Lithium-Ion Batteries

Lithium-ion batteries, widely used in electric vehicles, smartphones, and renewable energy storage, contribute to pollution in several ways:

  1. Mining and Extraction:
    • Mining of lithium, cobalt, nickel, and manganese is resource-intensive and environmentally damaging.
    • It causes habitat destruction, soil degradation, and significant water usage. For instance, extracting 1 ton of lithium requires approximately 500,000 gallons of water.
  2. Processing and Refining:
    • Refining metals like cobalt and nickel produces hazardous byproducts, including sulfur dioxide and acidic wastewater.
  3. Manufacturing Emissions:
    • Producing lithium-ion batteries emits significant greenhouse gases (GHGs).
    • According to some estimates, manufacturing a single EV battery can emit up to 17.5 tons of CO₂, largely due to the energy-intensive production process.
  4. Transportation and Supply Chain:
    • Transporting raw materials and finished batteries involves significant fossil fuel consumption, increasing the carbon footprint.
  5. End-of-Life and Disposal:
    • Improper disposal of batteries can lead to toxic chemical leaching, contaminating soil and water.
    • Batteries can release hazardous substances such as cobalt, nickel, and lithium, which are harmful to both ecosystems and human health.
  6. Recycling Challenges:
    • Recycling lithium-ion batteries is complex, expensive, and energy-intensive.
    • Currently, only about 5% of lithium-ion batteries are recycled effectively, with the remainder often ending up in landfills.

Comparing CO₂ Emissions: Conventional Vehicles vs. Electric Vehicles (EVs)

  1. Production Phase Aspect Conventional Vehicle (CV) Electric Vehicle (EV) Raw Materials Steel, aluminum, plastic, glass Steel, aluminum, plastic, glass, lithium, cobalt, nickel Battery Production None Very high CO₂ footprint due to mining and refining of lithium, cobalt, and nickel Manufacturing Emits ~7-10 tons of CO₂ Emits ~15-20 tons of CO₂ (primarily due to battery production) Total CO₂ Emissions (Production) ~7-10 tons of CO₂ ~15-20 tons of CO₂

EVs have higher production emissions mainly due to battery manufacturing, which accounts for 30-50% of total production emissions.

  1. Operational Phase (Use Phase) Aspect Conventional Vehicle (CV) Electric Vehicle (EV) Fuel Source Gasoline/Diesel (fossil fuels) Electricity (varies by grid mix) Emissions (per mile) 0.25 kg CO₂/mile (gasoline) 0.1 – 0.2 kg CO₂/mile (varies by grid) Average Lifetime Emissions 57 tons of CO₂ over 150,000 miles 27-30 tons of CO₂ over 150,000 miles (based on a renewable-heavy grid)

The operational emissions of EVs depend on the electricity mix. EVs charged with coal-heavy grids can emit more CO₂ than EVs charged with renewable or nuclear-powered grids.

  1. End-of-Life and Recycling Aspect Conventional Vehicle (CV) Electric Vehicle (EV) Recycling Metals and parts recycled; some CO₂ emissions Battery recycling is energy-intensive and currently not widespread Disposal Fluids and metals can cause pollution Battery chemicals (e.g., cobalt, lithium) can leach into the environment

EV battery recycling can recover up to 95% of materials, but current recycling rates are much lower.

  1. Full Lifecycle Emissions Phase Conventional Vehicle (CV) Electric Vehicle (EV) Production ~7-10 tons of CO₂ ~15-20 tons of CO₂ Operational (150,000 miles) ~57 tons of CO₂ ~27-30 tons of CO₂ End-of-Life ~1-2 tons of CO₂ ~2-4 tons of CO₂ Total Lifecycle Emissions 65-69 tons of CO₂ 44-54 tons of CO₂

Conclusion: Despite higher production emissions, EVs generally emit 30-40% less CO₂ over their lifetime compared to conventional vehicles.

The carbon footprint of EVs improves significantly as grids transition to renewable energy. However, the environmental impact of battery production and disposal remains a critical concern.

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